On-site batching plants
Concrete site plant solutions
Heidelberg Materials UK brings extensive expertise in the provision and management of on-site batching plants, ensuring the efficient, reliable, and cost-effective supply of high-quality concrete. We have a wealth of experience in all aspects of concrete production and have successfully managed a large number of site batching plants throughout the UK. We are experienced in designing, installing and running site batching plants of all sizes. From small, temporary plants to long-term ones on Britain’s largest infrastructure projects.
Contact us for more information.
Why choose on-site batching?
On-site batching for your concrete supply offers a number of advantages for large-scale construction projects.
Dedicated on-site concrete batching plants with back-up
- A site plant provides surety and continuity of supply throughout the project’s lifecycle
- Site plants are supported by our dedicated fleet of company and franchised concrete delivery vehicles.
- Concrete production team collaborates closely with the project team increasing efficiency.
- Our national network of over 150 ready-mixed concrete plants can provide back-up for any additional volume requirements.
- Immediate concrete call off from the plant.
- 36% reduction in HGV traffic on local road network.
- Versatility to adapt to daily program changes.
Consistent, quality assured ready mixed concrete
- Our modern plants provide highly accurate mixing for quality concrete, batch after batch.
- We can formulate bespoke mixes for every type of job, including high flow/high strength concrete for pumping.
- We can offer a wide range of wet batch production capacities, from 50 to 150 cubic metres per hour.
- With our supply chain partners we can offer a full range of steel and polypropylene fibres, and admixtures including pumping aids, retarders and waterproofers.
- All our plants are certified by the Quality Scheme for Ready Mixed Concrete (QSRMC). Our experienced in-house technical staff will be on hand to advise on all aspects of quality and performance.
Concrete site batching plants success stories
In recent years, we have supplied over one million cubic meters of concrete from on-site plants to a wide range of high-profile projects, including:
- Hinkley Point C, Somerset
- Thames Tideway, London
Reliable supply and project support
Our raw material supply chain is supported by Heidelberg Materials UK’s upstream aggregates, cement and GGBS production facilities. Additionally, we have a nationwide network of over 150 fixed concrete plants, providing backup capacity when needed.
For most projects, the preparation of the site is straightforward. Where required, we can supply plants with integrated steel foundations, minimising the need for complex site preparation and ensuring a smooth installation process.
From the initial planning stage through to project completion, we work closely with our clients to provide expert support on all aspects of concrete supply. This includes advice on optimal plant layout, mix designs, and concrete pumping solutions to maximise operational efficiency.
Sustainable solutions
As the UK market leader in GGBS (Ground Granulated Blast-furnace Slag), we can offer concrete mixes that significantly reduce the use of Portland cement, resulting in a substantial reduction in carbon emissions. Our on-site batching plants are also equipped with water recycling systems to reclaim water and aggregate from truck mixer washing, plant cleaning, and returned concrete. Additionally, we implement measures to minimise dust and noise pollution, including full plant cladding when necessary.
Efficient, Flexible, and Safe Operations
We pride ourselves on delivering fast, flexible solutions for projects across the country. Our fleet of over 20 on-site batching plants can be mobilised quickly, typically within a week, depending on the plant size. Each plant is operated by our experienced, fully trained staff, ensuring the highest of safety and quality standards, consistent with those of our static operations. Our plants can offer a range of wet batch production capacities, stretching from 60 – 150 m3 per hour, giving us the ability to meet a wide array of project scales and timelines.
Site Preparation and Requirements
Site preparation requirements will vary depending on the type and scale of the project. Our team is available to guide you through the necessary steps and advise on site-specific requirements for the installation and operation of our on-site batching plants.
Customers need to provide:
Approx 2,500 square metres site area, including sunken catchpit, washout bay, and space for aggregate storage as necessary |
Mains power with 300kVA 3 phase – or as dictated by plant spec. We can also supply generators if required. |
Mains water – min 50mm mains pressure. |
Telephone – digital connectivity |
Heidelberg Materials UK will provide:
Mobile plant such as loading shovel
|
Concrete plant |
Washout/settlement/drainage |
Truck mixers
|
Staff |
Materials – cement, Regen GGBS, aggregates |
For further information please contact us using the form below.
